2022年7月27日星期三

Wheel Bearing Troubleshooting and Repair

 

Truck Hub Bearing

 

It starts with a noise. With the radio on and wind from the windows, it's easy to ignore at first. But the more miles you drive, that subtle noise grows to a metal-on-metal grinding sound you can't ignore.

You might notice other signs as well, including wobbly steering or uneven wear on your tires. These are all signs of your wheel bearing going bad, and they should all be taken seriously. Otherwise, you may end up losing the wheel while driving, which could be catastrophic.

Our advice? Know the symptoms and causes of wheel hub failure, and get it fixed as soon as possible.

 

Symptoms of a Bad Wheel Bearing

The symptoms of a bad wheel bearing are relatively straightforward: You'll hear a grinding noise until you're driving fast enough that road noise masks it (50mph and faster). The noise indicates metal-on-metal rubbing at a fast rate and comes from the faulty bearings scraping against their housing and, worse, the wheel hub around them.

If it's the front hub bearings, turning the steering wheel may cause the noise to get worse or change in pitch.

 

Common Causes of Failure

The most common cause of wheel hub bearing failure impacts. When the tire and wheel hit an object or road defect hard, the bearings can be damaged. Likewise, broken or worn seals can allow moisture or debris into the hub, causing the bearings to deteriorate.

Other things that can cause premature bearing failure are:

  • Out of balance tires/wheels

  • Worn or broken suspension components

  • High performance, low profile tires

Typically, these sorts of long-term wear-and-tear symptoms will also cause damage to ball joints, tie rods, struts, and other chassis/suspension components.

Two other problems that are often left undiagnosed when wheel bearings repeatedly fail are a worn bearing hub and transient current flow through the knuckle. If the bearings were grinding or otherwise making their failure known for any period of time, it's likely that the bearing hub took some damage. When removed, it will show signs of scraping or dimpling. It may also be out of round. Any of these means the hub should be replaced.

Premature wear can also be caused by transient current flow, which is the friction created by faulty electrical grounds which allow current to build upon the moving parts of the chassis. Vehicles build up static electricity during operation and this is usually dissipated by the vehicle's ground points. Bad ground points = bad news.

 

Solving the Problem

In a shop, there are several methods for finding bad wheel hub bearings, including directional microphones or ultrasound. In the do-it-yourself mechanic's garage, however, simpler methods, though more time-consuming, are just as effective.

Simply listening to the wheel hubs as someone drives the vehicle can indicate which one is bad. With someone driving at 10-20 miles per hour, listen carefully to the grinding sound so you can pinpoint which wheel the noise is coming from.

If the problem wheel hub can be narrowed down to at least one axle, time will be saved. If not, the next test should be done on each wheel.

Safely lift the car and remove the tire and wheel. Then, rock the hub (via the hub itself) with hands on the top and bottom (12:00 and 6:00 o'clock). If there is any giveback and forth (towards or away from the car), the bearing is likely bad.

 

Replacing the Bearing

Luckily, bearings aren't difficult to replace, and most modern vehicles use either bolt-in or pressed-in bearings. With the right tools, you can perform this replacement by yourself:

  • Park your car on a safe, flat surface and secure the wheels you aren't working on with wheel chocks.

  • Loosen the lug nuts and use the wheel jack to lift the wheel.

  • Remove the lug nuts, and take off the wheel.

  • Remove the brake caliper using a socket wrench.

  • Take off the dust cover, cotter pin, and castle nut. The dust cover is a small plastic or metal cap that protects the rotor's components and can normally be removed with calipers. Beneath the dust covers are the castle nut and cotter pin, which can be removed with pliers.

  • Remove the rotor. First, remove the outer bearing, then the rotor itself. If it gets stuck, use a rubber mallet to jar it loose.

  • Unscrew the hub bolts and take off the old hub. The wheel bearing is behind the hub.

  • Disassemble the hub assembly. You'll need to take apart the hub to get access to the bearings.

  • Take off the races and clean the knuckle. This usually involves breaking the races with a hammer and chisel or a grinder. Once the races are gone, clean the knuckle inside the bearing assembly. Have rags handy – there will probably be a lot of greases!

  • Install the new wheel bearings and races. Have a hammer handy to set the races in place with a few taps, then grease the new inner assembly and install it. Use plenty of greases and make sure the bearings are properly aligned and pushed in as far as they can go.

  • Lastly, reinstall everything in reverse order, and lower the vehicle from the jack.

Pay careful attention to the type of grease employed, the packing itself, and the alignment of the bearings in the hub.

 

Pressed In Bearings

With pressed-in bearings, which are more common today, the procedure is a bit more complex.

The wheel bearings reside between the steering knuckle and the hub itself, packed between the outer bearing seal and the CV joint. Removing and replacing these bearings requires a press made specifically for the job and each vehicle will be slightly different. Attempting to “pound out” the bearings with a screwdriver or other tool will result in serious damage to the vehicle's hub and/or knuckle. The upside is that when pressed-in bearings require replacement, they are removed and replaced in one-piece units that come pre-sealed and lubricated.

In all, a vehicle's wheel hub failure is most likely caused by something other than the hub. Fixing the hub failure is relatively simple, but diagnosing the cause of the failure may not be as easy.

 

Introduction of Truck Bearing Manufacturer

Truck bearings are an important part of truck tires. As trucks are often driven on muddy, bumpy roads with poor road conditions and are often overloaded, the quality requirements for truck bearings are even more stringent. Qianyu Auto Parts Co., Ltd. is a professional truck bearing manufacturer with more than 20 years of experience in truck bearing manufacturing. The products have passed ISO/TS16949, ISO9001, EU CE certification, and other certificates, and the quality is reliable. Approved by customers in more than 50 countries.

2022年7月17日星期日

Most Widely Used Bearings: Deep Groove Ball Bearings

 

Single-Row Deep Groove Ball Bearing

 

Deep Groove Ball Bearings

Deep groove ball bearings are the most widely used bearings in the industry, they are composed of the outer ring, inner ring, bearing cages, balls, and seals. Deep groove ball bearings are available in both single and double-row designs. Single row ball bearings are the most popular of all rolling bearings. They are simple in design, nonseparable and suitable for high-speed operation, and require little attention in service.

Bearing clearance refers to the amount of clearance between the inner ring, outer ring, and balls. clearance will influence the bearing life span and rotation speed, you need to choose different clearance when using in different conditions, According to the international standard clearance is classified into 4 groups. Small Clearance ( C1/C2), Normal Clearance (C0), Bigger clearance (C3), Big clearance (C4/C5) can be produced bearings according to the customer’s requirement of clearance.

The deep groove ball bearings deep groove enable axial loads to be carried in either direction. Bearings are available with shields and seals can be supplied with the correct quantity of grease and used in operating temperatures between -30 to + 110 deg Celsius. Special bearings operate over a wide range. Re-lubrication in service is not required, Shielded and sealed bearings are primarily intended for applications where the inner ring rotates. In the case where the outer ring rotates, there is a risk that lubricant will be lost and the manufacturer should be consulted.

Deep groove ball bearings come in many sizes, materials, and varieties according to customer needs, including special industrial needs such as high-temperature applications. High-temperature bearings are made to withstand temperatures up to 350 deg Celsius.

 

Many Industries use deep groove ball bearings such as:

  • Agricultural

  • Food Processing

  • Machine tools

  • Material handling

  • Medical / Pharmaceutical

  • Printing

  • Railway and Transportation

  • Wind Energy

  • Automation control

  • Home Appliances

>> Shop for Single-Row Deep Groove Ball Bearings here


Features of deep groove ball bearings:

Simple in design with its wide dimensional scope: They are simple in design robust in operation and easy to maintain.

High rotational speed: Deep groove ball bearings are made with high-quality steel for premium performance in demanding applications where there are high loads and high rotational speeds.

Capable of receiving radial and bidirectional axial load: Deep groove ball bearing can support axial forces in both directions as well as radial forces. They had the capacity to handle greater loads and were versatile enough to be used in many applications.


Advantages of deep groove ball bearings:

Lower Noise Level means quieter in operation: The deep groove ball bearing is quieter in operation due to better quality of balls, the optimized surfaces, the higher stability of cages. They run very smoothly.

Lower Friction leads to lower Energy cost for operation: The friction in the bearing is reduced by optimizing surfaces, waviness, and roundness. The lower friction gives longer life.

Improved Sealing means efficient protection against contamination: Deep groove ball bearings with seals on both sides are greased using a high quality of grease, lubricated for life, and suitable for high speeds. They provide excellent sealing efficiency and exclusion of contaminants.

Better bearing life due to reduced lubricant loss: Deep groove ball bearings filled with customer-specific greases to meet specific application needs and operating conditions.

 

We are a Single-Row Deep Groove Ball Bearings supplier. Please feel free to contact us if you need them!

2022年7月8日星期五

How To Care For Your Car: Wheel Bearing

 

Man Truck Bearings

Man Truck Bearings

 

What is a Wheel Bearing?

wheel bearing is an un-sprung component of a vehicle suspension that is designed to negate the effects of a wheel in motion with friction. A wheel bearing is located at each wheel hub where the car wheel/tire assemblies are located.

 

*Where Are Wheel Bearings Located?

Wheel bearings form a crucial part of the wheel assembly connecting the wheel and axle. There are two different types of bearings (ball bearings or roller bearings), which are held together inside a waterproof, grease-filled, sealed metal ring called a race. These bearings ride on a metal axle shaft that fits snugly inside the wheel hub at the center of the wheel. Some commercial vehicles like trucks have their wheel bearings housed inside the brake disc rotor.

 

The hub assembly is located between the drive axle and braking components (brake caliper, and brake discs or drums). It incorporates the hub, ABS wheel speed sensor, wheel bearings, and mounting flange. The wheel is held onto the bolts of the wheel hub assembly (on the brake disc side). On the drive axle side, the hub assembly is mounted to the steering knuckle as a press-in or bolt-on assembly. Most modern vehicles have sealed wheel bearing hub assemblies to further reduce rotating friction.,

 

Each wheel has its own set of wheel bearings to help the wheel rotate with as little friction as possible. The wheel bearings must be tightly packed and able to support the entire weight of a vehicle. Wheel bearings are critical components of a vehicle’s suspension, steering, and braking systems.

 

*Types of Wheel Bearings: Ball Bearings vs. Roller Bearings

Ball bearings and roller bearings form the two main categories of anti-friction bearings. They have a lot in common with some important distinctions between them.

 

Both ball bearings and roller bearings are made up of rolling elements and a separator that spaces the rolling elements evenly apart. The separator may also be called a retainer or cage, but no matter the name it’s given, it performs the same function. Both types of bearings have an inner ring, also called an inner race or cone, and an outer ring, also known as an outer race or cup.

 

Where ball bearings differ from roller bearings is their roller element. As their name implies, ball bearings use balls as rolling elements whereas roller bearings use a cylindrical, barrel, tapered, or needle-shaped element.

 

Ball bearings and roller bearings both accomplish the same objective, which is to reduce the friction of a rotating mass. But ball bearings are used in applications where they are subject to higher speeds, whereas roller bearings perform better under heavier loads and impact loading. When too much pressure is placed on a ball bearing it is at risk of deforming, The cylindrical design of roller bearings allows them to distribute weight over a larger surface.

 

How Do Wheel Bearings Break?

As a general rule, wheel bearing failure can occur from general wear and tear throughout a vehicle’s life. In vintage cars, wheel bearings are serviced regularly with automotive grease and a replacement seal, so when maintenance is foregone, failure will occur. But in modern vehicles, the wheel bearings are sealed permanently and are not serviced. They are replaced only when their failure is discovered. However, this does not guarantee that a wheel bearing will never fail. There are many reasons for a wheel bearing failure which are not limited to overloading, collision impacts, and extended mileage.

 

How Do You Know When Wheel Bearings Go Bad?

When the vehicle is in motion, you may hear a growling noise that coincides with the rotation of the tires. Also, you may feel a vibration in the steering in the case of the front and in the vehicle seat or floor in the case of the rear. That is what usually alerts the driver to a wheel bearing issue. When steering and changing lanes on the roadway, sometimes a change in growling pitch and vibration might be noticed and will alert the driver to a bearing issue as well. In severe cases, a low brake pedal will be due to a wheel bearing issue.

 

The most common sign of a bad wheel bearing is a grinding noise that changes in conjunction with vehicle speed. It can be misleading to diagnose a bad wheel bearing based on noise alone as a sticking caliper and worn diff gears can be easily confused with wheel bearing noise.

 

To check if your wheel bearings are bad you’ll need access to a lift. Raise the vehicle off the ground, then grab the tire with your hands on the 9 o’clock and 3 o’clock positions. Rock the wheel back and forth to feel if there is any play or looseness. Place your hands on the 12 o’clock and 6 o’clock positions and repeat the test.  On older vehicles with serviceable wheel bearings, a small amount of play is normal.

 

Different makes of vehicles will have different tolerances (maximum amount of acceptable play). For an accurate reading, sometimes a dial indicator can be used to measure the amount of play in the wheel bearings.

 

If a wheel bearing is still suspected to be bad but is not showing signs of excess play, the wheel, brake pads, brake calipers, brake discs and bearing assembly will have to be removed to perform a visual inspection on the wheel bearing. A bad wheel bearing will often have small metal shavings present in the grease around the wheel bearing – an indication that the bearings are starting to come apart and in need of replacement.  

 

Signs of a Bad Wheel Bearing

Noise is useful when diagnosing a bad wheel bearing but can’t be relied on as the sole indication due to other issues that can cause similar noises. Other symptoms or signs of a bad wheel bearing can include the following:

 

ㆍLooseness in steering: This can be described as excessive play in the steering wheel, or vague steering. It can be difficult to describe but your car will feel loose as you drive it and the steering will seem less responsive or precise than usual.

ㆍSteering wheel vibration: You will notice a change in vibration relative to vehicle speed or as the vehicle is turning. You may feel a wobble through the steering wheel.

ABS malfunction: Your ABS warning light may illuminate due to ABS issues related to a failure of the ABS sensor that is integrated into the wheel bearing.

ㆍBraking Issues: When wheel bearings are worn to the point of looseness, there can be a pulsating or pulling of the vehicle when the brakes are applied. This can be accompanied by unevenly worn brake pads.

ㆍCar pulling to one side: Instead of driving where the steering wheel is pointed, the car may feel like it wants to keep veering in a particular direction or wandering.

ㆍTire wear: Even if you rotate your tires regularly, worn wheel bearings can cause noticeably uneven tire wear. As bearings begin they fail, they become loose – a condition known as ‘bearing play’. This isn’t felt through the steering wheel but is detected by visually inspecting the tires.


Man Truck Bearings

Man Truck Bearings


*How Much Does a Wheel Bearing Replacement Cost?

 

The cost of a front wheel bearing replacement varies greatly among vehicle applications. Typically an estimate on a front wheel bearing repair for a domestic front-wheel drive car will be from $250 to $400.

 

Asian imports in the years of 1980s to early 2000s would be pricier at $300 to $400 because of a two-piece hub and bearing design that will require higher part and labor costs. Modern rear-wheel drive light trucks carry a price of a front wheel bearing replacement of $300 to $400. European imports generally will estimate at a $400 — $600 replacement cost because of parts costs being higher.

 

Rear-wheel bearing replacements are a different story. Front-wheel drive vehicles have rear bearings that are not connected to the axle and drivetrain mechanism. They are easily replaced as a bolt-on assembly and estimate at $100 — $200 in most applications. Rear-wheel drive vehicles such as light trucks have wheel bearings that are pressed fit to the rear axle housing or onto the axle themselves.

 

Repairs on rear-wheel drive bearings require more extensive labor time because of extra steps that are involved in the process. Many Toyota and Nissan light trucks can estimate out at over $1,000–1,200 for rear axle bearing replacements.

 

What Happens If I Don’t Replace Bad Wheel Bearings?

Ignoring wheel bearing issues can affect braking performance. A low brake pedal feel is caused by a misalignment of the brake rotor to the brake caliper when severe failure is imminent. Also, a potential loss of steering control can develop if faulty wheel bearings are not replaced because a change in vehicle camber and toe will cause unstable tracking and handling when driving. Finally, in some extreme cases, a bad wheel bearing can cause the wheel/tire assembly to come off of the vehicle, potentially leading to an accident.

 

*Can I Drive with a Bad Wheel Bearing?

It’s rare for wheel bearings to render a car undrivable immediately after you notice the first signs that they’re going bad. But despite that, it’s best to avoid driving a car with worn wheel bearings as much as possible. If you suspect that a wheel bearing is showing signs of wear, have it inspected immediately rather than risk losing control of the vehicle or causing further damage.

 

If you do drive a car with a worn wheel bearing you will notice the steering feels loose and wobbles excessively. This reduces steering responsiveness, making the car extremely unsafe – particularly when driving in traffic.

 

As the wheel bearing is essential for keeping the wheels connected to the car, a weak point can compromise drive-axle, braking, and steering operation. Additionally, it causes additional stress on the wheel hub and CV joints.

 

A car with worn wheel bearings is not safe to drive for any length of time. But if you are in an unsafe situation and there is no other option but to drive your car, it must be done with extra care, with the driver following these pointers:

 

ㆍDrive as slowly as possible, at a steady speed

ㆍKeep off highways and avoid heavy traffic

ㆍTurn slowly

ㆍApply brakes with care

ㆍDrive only in fair weather

We never recommend driving a car with a worn wheel bearing.

 

*How Long Can I Drive with Bad Wheel Bearings?

When asked, it’s not uncommon for some mechanics to claim you can drive up to 1,000 miles with a bad wheel bearing. This distance is a meaningless number probably plucked out of thin air. It’s impossible to know how worn a set of wheel bearings is without inspecting it, and even then it can be difficult to predict how long you can keep driving before it disintegrates.

 

Some mechanics may give you a time estimate but it’s important to note that it is exactly that – just an estimate. There is no way that anyone can tell how long it’s safe to drive your car with bad or worn wheel bearings.

 

The only time it may be acceptable to drive with a worn wheel bearing is if you are far from home or a mechanics workshop, and it’s unsafe for you to stay where you are. In this instance, the car should be driven as slowly as possible to avoid generating excess heat or causing further complications.

 

In any conceivable circumstance, driving a car with a worn bearing is extremely dangerous, and should only be considered in the event of an emergency. Driving a car with a worn wheel bearing can put additional stress on the wheel hub, the transmission, and the CV joint, and driving a car in this state is simply pushing your luck.

 

What Do Bad Wheel Bearings Do to Your Car?

Driving a car with a bad wheel bearing is technically possible, but to do so is pushing your luck, and wheel bearings that are worn, seized, or missing can cause a cascade of additional problems.

 

At the more serious end of the scale, a wheel bearing that is left to wear down is at risk of seizing and locking your vehicle’s axle. This is definitely something you don’t want to happen when driving, and if it does, the car cannot be driven or moved.

 

Wheel bearings form part of a mounting point and are essential for keeping wheels connected to the car so any weakness can have serious consequences for both the drive-axle and steering assembly. If a bearing is showing signs of serious wear, it could loosen the entire wheel assembly, and in some cases, entire wheels and tires have fallen off while the vehicle is in motion.

 

A bad wheel bearing can also cause brake rotors to wobble, reducing braking performance and as you know, anything that affects braking performance can make a car downright dangerous to drive. At the very least, a bad wheel bearing will cause uneven tire wear and be responsible for tires wearing out faster than they normally would.

 

Do Wheel Bearings Differ by Type of Car?

Essentially, the symptoms are universal to almost all vehicles. The only difference would be variability in repair costs.

 

Can Wheel Bearings be Serviced?

Wheel bearings need periodic checking and depending on the type of wheel bearings in your car, there are a variety of service options. Wheel bearings most commonly fail for the following reasons:

ㆍMisadjustment

ㆍContamination

ㆍLoss of grease

ㆍFatigue spalling

Wheel bearings on most modern cars sit inside a sealed hub assembly that is mounted inside the steering knuckle. These sealed bearings are maintenance-free, but if a sealed bearing has gone bad there is no other option but to replace it. The average lifespan of sealed bearings is typically anywhere from 80,000 to 120,000 miles. Sealed bearings are more expensive than serviceable bearings, but they come prepacked with grease and don’t require regular maintenance.

 

In the case of a serviceable bearing (one that isn’t sealed), the seals are the bearing’s weakest point and are vulnerable to leaking. Once a seal is damaged, it can cause grease to leak out and water and dirt to leak inside the bearing cavity.

 

In older vehicles, the seal can be replaced to extend the life of the bearings. When serviceable bearings are subject to water, mud, or consistently harsh elements, they may need to be regreased and repacked. It’s generally recommended to have serviceable wheel bearings repacked with grease at around 40,000 miles.

 

Can I Replace Wheel Bearings by Myself?

Generally, front-wheel bearings are replaced as a hub/bearing assembly, meaning no extra parts will be necessary. Only if extended use has damaged the brakes, a replacement of pads and rotors may be needed. However, in the case of rear wheel bearings, there are many other variables that can be uncovered after inspection. Rear brake pads/linings can be contaminated with axle lubricant. Rear axle bearing housings, races, seals, axle fluid, and axles themselves may become casualties too. A proper inspection will uncover any further cost issues regarding rear wheel bearings.

 

Are There Any Ways to Save on Cost?

With some applications, a bargained price wheel hub/bearing may be available from auto parts discounters. But remember that a shorter part warranty time period may accompany it, and generally it is not recommended to take that route. The best way to make a wheel bearing repair cost less is to have the vehicle serviced and inspected on a regular time and mileage schedule so that potential wheel bearing issues can be discovered before the costs get too catastrophic.


We are a truck bearing manufacturer. If you are interested in our products, please contact us now!

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